AG400L

WIRE EDM

The AG400L Wire EDM machine features Sodick's Linear Motor Technology. The AG Series is where speed meets accuracy. The AG400L Wire EDM machine offers extreme performance, safe, reliable and eco-friendly technologies.

Features

  • 10-Year Positioning Guarantee
  • Linear Motor Drives (X, Y, U and V axes)
  • Glass Scale Feedback (X, Y, U and V)
  • Ceramic Components
  • FJ (Fixed Jet) High Speed AWT
  • Wire Tip Disposal Unit
  • 3-Sided Rise/Fall Worktank
  • Advanced Corner Control
  • Z Axis Automatic Dielectric Fluid Level Control
  • Advanced Tension Servo Control
  • FTII (Precision Pick-Up Function)
  • High Speed Electrolysis-Free Power Supply
  • USB and LAN Connection Port
  • Remote Hand Control and Mouse
  • Energy Saving Circuit
  • Dielectric Cooling Unit
  • Built-In Voltage Stabilizer
  • Motion Controller
  • On-Board, User-Friendly Heart NC Software
  • High Rigidity
  • Wire Tension Servo Function
  • Absolute Linear Scales
  • Environment Adaptation System
  • Automatic Machining Condition Selection
  • Collision Protection
AG400L Wire EDM

DOWNLOADS:




AG400L Flyer AG400L Flyer (1084 KB)

Specifications

X - Axis Travel 15.75" (400 mm)
Y - Axis Travel 11.81” (300 mm)
Z - Axis Travel 9.84” (250 mm)
U, V Axis Travel 4.72” x 4.72” (120 x 120 mm)
Wire Diameter Range (min ~ max) 0.002” ~ 0.012” (0.05 ~ 0.30 mm) (With Available Options)
Work Tank Dimensions (W x D) 33.45” x 24.02” (850 x 610 mm)
Maximum Workpiece Weight

1,102 lbs (500 kg) (submerged: 771 lbs (350 kg))

Distance From Floor to Table Top 39.17” (995 mm)
Machine Tool Dimensions 82.68” x 87.99” x 86.61” (2,100 x 2,235 x 2,200 mm)
Required Floor Space (W x D) 125.98” x 125.98” (3,200 x 3,200 mm)
Machine Weight 8,377 lbs (3,800 kg)

Options

Super Pika-W Circuit
.002" AWT Option or .003" AWT Option
Sodick Rotary Table (WS4P or WS5P)
L-Cut Wire Chopper
50 lb. Wire Spool Feeder
Taper Flex
SodickCare Premier 3 and 5 Year Extended Warranty

Sample

Sodick's Linear Motor Driven Wire EDMs have no backlash and are vibration-free; this results in machining accuracy combined with a fine surface finish.

Material: SKD11
Thickness: .984” (25 mm)
Surface Finish: 2.0 µm Rz
Helix Angle: 20 degrees
Wire: .006” (.15 mm)

AG400L Wire EDM Sample

Detailed Product Description

Linear Motor Drives

Sodick’s AG400L linear motor driven, high precision Wire EDM machine features new user-friendly EDM machining technology which further enhances productivity and EDM machining precision. The machine’s linear motor axes drives are coupled with glass scales on the X, Y, U and V axes which ensure precision cutting and positioning accuracy. Sodick’s X, Y, U and V linear motor drives have no backlash and are backed by Sodick’s 10-Year Positioning Guarantee.

SMART Control Technology – LN Series

The AG400L Windows XP based, high speed control comes standard with a large 15.1” LCD touch screen. Standard items; such as, the LAN network connection and a 1GB USB memory stick make it easy to transfer programming files. The 4 GB compact flash card memory eliminates hard drives which can crash resulting in lost data. In the event of power loss, the UPS system will automatically lock the axis drives. Once power is restored, the machine will automatically power itself up and resume cutting.

The Heart NC on-board, user-friendly programming software is beneficial for shops that are on a tight budget. Heart NC can program both 2 and 4 axes shapes and import CAD files. After programming, the user-friendly Condition Set Screen will automatically select the optimum cutting conditions and offsets from its internal database and add them to the NC program.

Eco-Friendly

The AG Series features energy-saving designs and technologies. Compared to conventional EDM machines, the Sodick Wire EDM Range can reduce average energy consumption by up to 60%.

Fixed Jet High Speed Automatic Wire Threader

This new AWT system allows submerged and non-submerged threading.  Combining thermal wire cut for a straighter wire and new water-jet function, the reliability of the Sodick AWT system has been further improved.  The exclusive use of closed guides on the AG400L in combination with the FJ AWT further increases productivity.

3-Sided Rise/Fall Worktank

The 3-sided rise/fall worktank ensures a large set-up space and ergonomic accessibility. Since 3 sides slide down, the machine requires less operating space. The no-drip feature insures a clean shop floor, maintaining a safe work environment.

The fluid level is automatically adjusted according to the workpiece thickness and the operator can easily check machining progress even on thin workpieces because the slide tank can be stopped in intermediate positions while machining.